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Insight Horizon Media

What are the two important factors in determining the size of an expansion tank?

Author

Michael Henderson

Published Feb 27, 2026

What are the two important factors in determining the size of an expansion tank?

To select a thermal expansion tank, the total tank capacity and the acceptance volume must be determined. The total tank capacity is the volume of the tank. The acceptance volume is the amount of water that the tank will accept with air pressure on the air-side of the diaphragm.

What pressure should my expansion tank be set at?

between 50 and 60 PSI
The recommended water pressure is between 50 and 60 PSI. Thermal Expansion Tanks contain an air bladder which is pressurized with air, and expands and contracts to absorb the expanded water from the water heater. needed. Check the air pressure in the Expansion Tank using a tire gauge.

Should an expansion tank be vertical or horizontal?

In general, the tank can be installed vertically above or below the plumbing, or horizontally. Typically, the tank is only required to be supported when installed in the horizontal position. Most smaller tanks are designed to be supported by the plumbing, when installed in the vertical orientation.

What size expansion tank do I need for a 50 gallon hot water tank?

2-gallon
You need a thermal expansion solution that is adequately sized for your plumbing system. One 50-gallon water heater, for instance, can be served by a 2-gallon expansion tank.

Can an expansion tank be too big?

An expansion tank that is too large for your system will still be able to safely handle the extra water. However, a tank that’s too small can trigger the temperature and pressure relief valve to open so the excess pressure is relieved.

What size expansion vessel do I need?

Potable Expansion Vessel Sizing Guide

Cylinder SizeExpansion Vessel Size
50-80 Litres8 Litre
90-125 Litres12 Litre
150-180 Litres18/19 Litre
210-250 Litres24/25 Litre

Can an expansion vessel be too big?

It’s no difference to fitting an enlarged header tank, as long as it takes up the expansion of the system water, the system will operate correctly.

What happens if expansion tank pressure is too high?

With the required check valves and backflow preventers in place, your water pipes, water heater and even some appliances must deal with the increased pressure caused by thermal expansion. This causes unnecessary wear-and-tear which can result in damage to hot water-use appliances, including your water heater.

How do I know if my expansion tank is working?

The tank should be full of air and therefore sound hollow. If it makes a dull thud rather than a hollow sound, your tank is full of water and needs repair or replacement. You can also gauge this by feeling the tank, which will be cool where it’s holding air and warm where it’s holding water.

Can you install an expansion tank sideways?

Expansion tanks can be installed horizontally. The recommendation that they are installed vertically is to reduce stress on the (normally copper) pipe, which should be adequately supported even if the tank is suspended vertically.

Is an expansion tank supposed to be full?

Once you completely open the valve, you can measure and note the pressure. You can also check your expansion tank’s pre-charge pressure by knocking on the side of the tank with your knuckles to determine if it’s full of air or water. Pre-charge pressure that’s too low may be indicated when the tank is full of water.